What is a prototype printing circuit board?
In short, the PCB prototype provides opportunities for the final pre -production analysis of PCB. Using the prototype, you can check the design and the function of the final prototype. It allows you to perform necessary experiments to obtain the most efficient PCB version.
Leadsintec provide quick-turn prototype, low-volume and production PCB assembly with surface-mount (SMT), through-hole (THT) and mix components. We offer turn-key (just send us the Gerber and BOM files), consignment (you supply all parts) and various components purchase options to help you reduce cost and wait time.
Our quick-turn prototyping service can assemble your boards within 24 hours. We can handle small quantity as well as volume productions. All our services are at a very competitive price and with 100% satisfaction guarantee.
Why is PCB prototype manufacturing important?
First of all, clearly define the development process of circuit board, you can best understand the nature of the PCB prototype. The circuit board is usually periodic and contains many iterations. Each iteration includes design, constructing and testing, aiming to improve design quality. Printing circuit boards or PCB are one of the most important components of electronic devices. In order to ensure the efficiency of the equipment, PCB must be made without errors. The very important step in this direction is the prototype PCB manufacturing. After all, you don’t want to make the entire PCB and find the wrong stage, which is very expensive for you.
Benefits of PCB prototype assembly
1. Save time and cost.
PCB prototypes can help PCB design engineers quickly and accurately test design issues, timely identify and resolve issues, and enable customers to see satisfactory products.
2. Test and review the functionality of the product in advance.
Having accurate and reliable PCB prototypes makes it easier to solve design issues throughout the development process. High quality prototype preparation represents the functionality of the final product and can help engineers view and test various issues, including PCB design, functionality, applicable environment, and so on.
3. Test Components Separately: Prototyping enables manufacturers to perform multiple tests to individually examine the functionality of different components This is particularly useful when it comes to complex circuit boards involving various components, as testing them individually can pinpoint potential problem locations Without this, it is difficult to figure out what the problem is
4. Improving the final product: High quality PCBA prototypes can give you a very accurate estimate of mass production results, as they well represent the performance of the final product In addition, suppliers can improve the performance of PCBs and components based on the problems found in the PCBA prototype, thereby improving the quality of the final product
5.Reduce the failure rate:The biggest benefit of PCB prototype is that it can reduce the failure rate of PCB and avoid the high price mistakes in the future. If there is a faulty PCB entering the market, the failure of PCB will not only cause time, energy and money loss, but also harm the company’s reputation, which will have a lot of impact.
When to use PCB prototypes
Although prototyping is crucial for testing and design, there are some tips to follow before using them.
1. Testing
You can use prototyping for any type of testing during production. From environmental testing to quality assurance testing, PCB prototyping is your first choice.
2. Complex components
You can also use prototyping when dealing with complex designs involving various components. In addition, complex structures with advanced circuitry can be frustrating if errors occur, and prototype PCBs can help you prevent such events from occurring.
3. Modeling Purpose
If you need a visual representation of the design, you can use a prototype PCB even if it does not yet have functionality. By doing so, you don’t have to spend money on standard production PCBs.