We provide customers with shell mold development and product production, including plastic molds and hardware molds. We have better competitive prices and save more costs for customers.
Mold is a tool for molding items. It is mainly through the change of the physical state of the forming materials to achieve the processing of the shape of the item. The molds generally include two parts: motion and fixed molds (or convex molds and concave molds). Remove the parts when separated, and make the ingredient into the mold -shaped cavity when it is closed. The mold is a precision tool, with complicated shapes, and bearing the bloating power of the blank material. It has high requirements for structural strength, stiffness, surface hardness, surface roughness, and processing accuracy.
Moldings are widely used in industrial production in the methods of injection molding, blowing, extrusion, die casting or forging molding, smelting, stamping and other methods to obtain various molds and tools for the required products. It is widely used in the forming of crushing, molding, coldness, squeezing, powder metallurgy compression, pressure casting, as well as compression or injection molding of engineering plastics, rubber, ceramics and other products. Depending on the processing objects, molds are generally divided into plastic molds and metal molds.
Plastic mold is a tool for the plastic processing industry and plastic molding machine, which gives plastic products with a complete configuration and accurate size tools. It is a combined plastic mold for compressing, squeezing, injection molding, blowing and low foaming.
This mold mainly includes a degenerate cavity composed of a concave combination substrate, a concave component, and a concave molding card board, as well as Casting components and side -cut combination boards have modified cores. Through the coordinated changes of mold convex, concave molds, and auxiliary molding systems, different shapes and different sizes of plastic parts can be processed.
Plastic molds are widely used in automotive, home appliances, electronic communications, daily necessities and other fields. During the injection molding process, the mold was clamped on the injection molding machine. The melting plastic was injected into the molding mold cavity, and it was cooled in the cavity. Close to the next injection molding. The entire injection process is carried out by cycle
Metal molds are one of the tools commonly used in manufacturing industrial products. It is processed into metal molds with metal materials into metal molds with the need shape, size, and surface accuracy. Material plastic is a tool for the need for products.
Metal molds are usually made of metal materials, such as copper, iron, aluminum alloy, weather -resistant steel and stainless steel. It has the characteristics of good thermal conductivity, corrosion resistance, and abrasion resistance. Depending on different needs, metal molds can be designed and manufactured in various shapes and sizes to meet the production needs of different products.
Metal molds are widely used in various industries, such as automobiles, aerospace, electrical appliances, furniture, pipelines and buildings. Specific uses include components, electrical products, metal furniture and pipelines, building materials, and various tools and equipment in the field of manufacturing cars and aerospace.
In addition, the manufacturing process of metal molds also has a variety of manufacturing processes, including casting, die casting, forging, stamping, etc. During the production process, metal molds can ensure that the products produced have accurate, fine size and shape, and maintain consistency and efficient production.
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Mold Manufacturing
Plastic injection molding
Finished product assembly
Metal stamping
Sheet metal Processing
CNC processing
1. Temperature: different plastic raw materials have different processing temperature, too high or too low temperature will affect the processing performance of plastic and product quality. Therefore, according to the characteristics of raw materials and process requirements, strict control of processing temperature.
2. Pressure: The injection molding process requires the use of injection pressure, which is the power to inject plastic into the mold. The size of the injection pressure will affect the degree of plastic filling in the mold and product quality. According to the specific conditions of the product and the mold, need to reasonably select the injection pressure.
3. Time: The injection molding time is the time it takes for the plastic to cool and cure in the mold. The length of this time will also affect product quality and productivity. According to the specific conditions of the product and mold, need to reasonably select the cooling time and molding time.
4. Mold: mold is the key equipment for injection molding, the quality and design of the mold will affect the product quality and production efficiency. Therefore, it is necessary to choose suitable mold materials and design a reasonable mold structure.
5. Processing environment: the processing environment of injection molding will also affect the quality and production efficiency of the product, such as temperature, humidity, cleanliness, etc.. Need to ensure that the processing environment is stable and meet the process requirements.
6. Operator: the skills and experience of the operator will also affect the quality and efficiency of injection molding. Need to choose experienced and skilled injection molding machine operators, and regular training and skills upgrading.
7. Quality Inspection: In the process of injection molding, quality inspection is needed, such as the appearance of the plastic, size, performance and so on. This can detect and solve quality problems in time, improve production efficiency and product quality
We can provide a variety of injection molding materials to meet the different needs of customers, and produce products with very good durability.
All sheet metal parts are manufactured on demand for lower installation costs. Order single prototypes up to 10,000 production parts depending on your needs.
With rapid prototyping, molds are ready in 15 days and parts are shipped in 1 to 15 days.
The injection molds are precisely CNC milled and polished, which gives the parts an excellent surface and guarantees the quality of the products produced.
Sweeping Robot Shell
Beauty Appliance Shell
Smart Charging Gun Case
Charging Pile Cabinet
Hardware Stamping
Portable energy storage tank enclosure
: 4/F,5/F,6/F Xingyuan Technology Park, Gushu Tongda Road, Xixiang Town Baoan District, Shenzhen , Guangdong, China 518102
: Area A3, Phung Nenh Truce Industrial Zone(Nam Giang Industrial Park), Viet An City, Bac Giang Province, Vietnam
: +86-15817390087
: +86-755-23108895
: +86-755-29129721
: Victor Zhang
:sales@leadsintec.com
