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Вершина 8 PCB manufacturers in Thailand

04/24/2024 в /от

As an important economy in Southeast Asia, Thailand is actively attracting the investment of global ПХБ производство companies. В настоящий момент, many PCB manufacturers from China, South Korea, Japan, and the United States have established factories in Thailand. От 2022 к 2027, the compound growth rate of the global PCB output value was about 3.8%. It is expected that by 2027, the global PCB output value will reach about 98.388 billion US dollars. This global growth trend provides a good external environment for the development of the Thai PCB industry. Today we will count Top 8 PCB manufacturers in Thailand.

1.Shennan Circuits Co., ООО.

Shennan Circuits Co., ООО. (hereinafter referred to as “SCC”), founded in 1984 , is headquartered in Shenzhen, Гуандун, Китай. Its main manufacture facilities are located in Shenzhen, Wuxi and Nantong, Jiangsu, Китай. Its business is all over the world, and there are subsidiaries in North America and R&D sites in Europe.

Производственная мощность

Items Mass Sample
Слои 2~68L 120Л
Максимум. Толщина доски 10mm（394mil） 14mm（551mil）
Мин. Ширина Inner Layer 2.2mil/2.2mil 2.0mil/2.0mil
Outer Layer 2.5/2.5мил 2.2/2.2мил
Registration Same Core ±25um ±20um
Layer to Layer ±5mil ± 4 мили
Максимум. Толщина меди 6Унция 30Унция
Мин. Drill Hole Dlameter Mechanical ≥0.15mm(6мил) ≥0.1mm(4мил)
Laser 0.1mm（4mil） 0.050mm（2mil）
Максимум. Size (Finish Size) Line-card 850mmX570mm 1000mmX600mm
Backplane 1250mmX570mm 1320mmX600mm
Aspect Ratio (Finish Hole) Line-card 20:1 28:1
Backplane 25:1 35:1
Материал FR4 EM827, 370HR, S1000-2, IT180A, EM825, IT158, S1000 / S1155, R1566W, EM285, TU862HF
High Speed Megtron6, Megtron4, Megtron7,TU872SLK, FR408HR,N4000-13 Series,MW4000,MW2000,TU933
High Frequency Ro3003, Ro3006, Ro4350B, Ro4360G2, Ro4835, CLTE, Genclad, RF35, FastRise27
Others Полиимид, Tk, LCP, BT, C-ply, Fradflex, Omega , ZBC2000,
Поверхностная отделка HASK, Соглашаться, Погружение, Оп, Immersion Silve, Gold Finger, Electroplating Hard Gold/Soft Gold, Selective OSP，Enepic

2.Kinwong Electronics

Kinwong Electronics

Established in 1993, Jingwang Electronics is a world’s leading high -tech enterprise developing, producing and selling high -tech research and development, production and sales of high -end electronic materials. Establish 11 offices worldwide to provide FAE localized instant service.

Kinwong’s products cover conventional PCB, Flex PCB, Metal Base PCB, Rigid-Flex PCB, HDI PCB, High Layer Count PCB, Substrate Like PCB，RF PCB, Copper Inlay, и т. д.. We are one of the few domestic manufacturers that covers rigid circuit boards, flexible circuit boards and metal base circuit boards. Kinwong provides customers with competitive, reliable products, solutions and services in the fields of Automotive, Telecom, Computing, Smart Terminal, Промышленное & Медицинский, Power Supply and Consumer.

Conventional circuit board manufacturing ability

Layer Count: 2L/4L/6L/8L/10L
Максимум. Delivery Panel Size: 699mm×594mm
Максимум. Медный вес (Inner/Outer Layer): 12унция
Max.Board Thickness: 5.0мм
Максимум. Aspect Ratio: 15:1
Поверхностная отделка: LF-HASL, Соглашаться, Imm-Ag, Imm-Sn, Оп, Enepic, Gold Finger

3.Shengyi Electronics Co., ООО.

Shengyi Electronics Co., ООО. was established in 1985. It is headquartered in Dongguan City, Guangdong Province. It is a national high -tech enterprise specializing in high -precision, высокая плотность, and high -quality printing circuit board. Shengyi Electronics provides customers with a one -stop printing circuit board solution, which is widely used in the fields of communication equipment, cars, aerospace and other fields.

Technology capability

Shengyi Electronics

4.APCB Electronics (Thailand)

APCB Inc. Founded in August 1981, it is a multi -layer PCB factory located in Taipei, Taiwan. The main PCB projects are mainly produced by consumer electronics.
After years of hard work through the APCB team, whether it is developing new technology or investment in advanced production equipment, we have successfully expanded production capacity and improved quality. Делая это, we can expand our product line to various applications, including electronic products, computer -related accessories, communication products, и т. д..

Technology capability

5.Circuit Industries

Circuit Industries was founded in 1990. It is the leading manufacturer of printed circuit board (Печатная плата) or printed circuit board (PWB) in Thailand engaged in PCB manufacturing; aluminum PCB и так далее. The company has obtained the following certification: UL File E-115789 safe printed circuit board (Печатная плата); Iso 9001:2015 quality management system; Iso 14001:2015 environmental management system; Iso 45001:2018 occupational health and safety management system; automotive parts manufacturer quality management system IATF 16949:2016; and TLS 8001:2010.

Technology capability

Предмет
Small Volume
Mass Volume
Remarks
Максимум. Layer Count 10 Слои 10 Слои Through hole type only. For HDI sequential lamination Max. 6 Слой
PTH Aspect Ratio 10 : 1 8 : 1 Material Thickness : Drill diameter
Мин. Drill Size 0.15 мм 0.2 мм –
Мин. Толщина доски (Final) 0.8 мм 0.8 мм –
Максимум. Толщина доски (Final) 3.0 мм 3.0 мм FR-4 Multilayer only
Мин. Prepreg Thickness 0.075 мм 0.075 мм –
Мин. Finished Copper Thickness 1 OZ (35 μm.) 1 OZ (35 μm.) –
Inner Layer Max. Finished Copper Thickness 2 OZ (70 μm.) 2 OZ (70 μm.) –
Outer Layer Max. Finished Copper Thickness 3 OZ (105 μm.) 3 OZ (105 μm.) –
Мин. Line Spacing (Inner Layer) 0.1 мм (4 mil.) 0.125 мм (5 mil.) Higher Copper Thickness Requires Wider Line and Spaceing
Мин. Line Spacing (Outer Layer) 0.1 мм (4 mil.) 0.125 мм (5 mil.) –
Мин. Annular Ring 0.125 мм (5 mil.) 0.125 мм (5 mil.) –
Drill Accuracy (+/-) 35 мкм. 35 мкм. –
Multilayer Layer Registration (+/-) 35 мкм. 35 мкм. –
Solder Mark Registration (+/-) 75 мкм. 75 мкм. –
Rout / Score Tolerances (+/-) 0.2 мм 0.2 мм –
Blind Via YES YES Mechanical Blind Via
Blind Via Aspect Ratio 1:1 1:1 Via Plug / Filled and Capped NOT AVAILABLE
Buried Via YES YES

6.Team Precision Public

Team Precision is Thailand Эм and has more than 20 years of experience in the industry. The range of manufacturing services includes global procurement and various types of production assembly via the Internet, such as Tongkou assembly, SMT Assembly, thin spacing BGA, FLIP Chip, COB (Chip-on-Board) dust-free room environment assembly, DI (DE- Ionized) Water-Cleaning, Chemical Compound EncapSuration, Box Build and Retail Packing Ready to Sell.

Technology capability

●11 SMT lines in 2 factories
●Through whole auto insertion machines.
●FLIP CHIP Technology
●Chip-On-Board (COB)
●Flexible Printed Circuit Assembly (FPCA)
●In line solder past inspection
●In line Automatic Optical Inspection (Аои)
●X-Ray Inspection
●DI water cleaning
●In house laser engraving
●Conformal coating eg. Spray, Dip etc.
●Potting process eg. poly urethane or epoxy etc.
●In circuit and functional test
●Static walk-in burn in chamber
●Dynamic burn in chamber
●Complete Product Assembly : Box-Build to retail packing assembly
●Failure analysis equipment
●Various logistics from order fulfillment service to warehousing services eg.

●Direct shipment to end customers, Milk run delivery in overseas market, hub for the region etc. with on line monitoring.
●Kanban and certified Lean-Sigma and IPC team
●ROHS/REACH compliance

7.Besttech Manufacturing

BestTech Manufacturn Co., LTD was originally established in 2003 and is a small electronic subcontracting manufacturer service plant. The demand for high quality and fast turning Сборка печатной платы services in Pathumthani (Thailand) has been recognized. It is a subcontractor manufacturer serving the electronics industry. It uses conventional or hybrid technology to produce surface mount modules free of charge.

Technology capability

Material Type SS PCB DS PTH MULTILAYER PCB
Laminate Used FR-1, FR-2, CEM-1, CEM-3, FR-4 CEM-3, FR-4 FR-4
Doosan, Hitachi,Isola Doosan,Shenyi, Kingboard Doosan,Shenyi,Kingboard
High CTI Laminate Available High CTI Laminate Available High CTI Laminate Available
Halogen Free Laminate High TG Performance Laminate High TG Performance Laminate
Upon Request Upon Request Upon Request
Overall Thickness 0.80mm to 2.00mm 0.40mm to 2.00mm , Максимум. 2 Слои 0.40mm to 2.00mm , Максимум. 4-16 Слои
Copper Foil Thickness 35um, 70um 35um, 70um, 105um 35um, 70um ,105 um
Pattern Image Line / Spacing 0.20mm Line / Spacing 0.10mm Line / Spacing 0.10mm
Solder Mask Укр, PISR Upon Request PISR PISR
Tamura/Union/Taiyo/Coates Мин. opening 0.10mm Мин. opening 0.10mm
Coates, Taiyo, Peters, Vantico Coates, Taiyo, Peters, Vantico
Зеленый, Желтый, Синий, Черный Зеленый, Желтый, Синий, Черный
Legend Укр Укр Укр
Мин. Feature Width 0.18mm Мин. Feature Width 0.18mm Мин. Feature Width 0.20mm
Product dentification Week Code Printed On Legend Week Code Printed On Legend Week Code Printed On Legend
Peelablemask Maximum Tenting hole size 2.80mm Maximum Tenting hole size 2.80mm Maximum Tenting hole size 2.80mm
Fabrication Minimum Hole Size For NC Drill 0.30mm, for Punch 0.65mm Minimum Hole Size For NC Drill 0.25mm, for Punch 0.30mm Minimum Hole Size For NC Drill 0.25mm, for Punch 0.30mm
Minimum Punch Soft Tool Shelf Life 200k Minimum Punch Harden Tool Shelf Life 150k Minimum Punch Harden Tool Shelf Life 150k
Minimum Punch Harden Tool Shelf Life 150k FR-4 Not Recommended to Punch Hole FR-4 Not Recommended to Punch Hole
FR-4 Not Recommended to Punch Hole V-Cut is available V-Cut is available
V-Cut is available Chamfering is Available Chamfering is Available
Chamfering is Available
Поверхностная отделка Electrolytic Ni/Au Plating for SS PCB Соглашаться Соглашаться
Rosin Flux Coating OSP Coating OSP Coating
OSP Coating HAL or HASL HAL or HASL
Roller Tin on SS PCB, HAL on CEM-3, FR-4 Products
Products Acceptance Criteria Follow IPC-A-600 Acceptance Criteria Follow IPC-A-600 Acceptance Criteria Follow IPC-A-600 Acceptance Criteria

8.Headsin Technology Co.ltd

LST-универсальный поставщик услуг EMS, который интегрирует PCBlayout, ПХБ производство, PCBA solution and product design,Компонентная закупка, Пост, Погрузитесь в сборку готового продукта и тестирование.

У нас есть богатый опыт производства и профессиональная техническая команда для предоставления услуг PCB для глобальных клиентов, Наши продукты покрывают автомобильную, медицинский, Промышленный контроль, коммуникация, Интернет вещей, потребительская электроника, обеспечение качества и доступная цена.

Technology capability

Number of layers 1-48 слои
Материалы FR4, Tg=135150170180210, cem-3, cem-1, aluminum substrate, PTFE, Роджерс, Nelco
Copper thickness 1/2унция, 1унция, 2унция, 3унция, 4унция, 5унция
Толщина доски 8-236мил (0.2-6.0мм)
Minimum line width/spacing 3/3 million (75/75um)
Minute drilling size 8 million (0.2 мм)
Min HDI laser drill size 3 million (0.067 мм)
Aperture tolerance 2 million (0.05 мм)
PTH copper thickness 1 million (25 Микроны)
Resistance welding color Зеленый, Синий, Желтый, Белый, Черный, Красный
Strippable solder mask layer yes
surface treatment Провести кровотечение (ROHS), ENING, Оп, sinking silver, sinking tin, shining gold, golden fingers
Gold thickness 2-30u “(0.05-0.76um)
Blind hole/buried hole yes
V-shaped cutting yes

Detailed guide for PCBA processing

04/22/2024 в /от

А PCBA processing process covers the entire process from raw material procurement to finished product shipment, including SMT chip mounting, DIP plug-in processing, PCBA testing, three-proof coating, and finished product assembly. Each step strictly follows the process requirements to ensure the quality and performance of the final product. В этой статье, we will detail the manufacturing process of PCBA, with the specific contents as follows.

SMT Chip Mounting Process

The process of SMT chip mounting includes: solder paste mixing → solder paste printing → SPI → mounting → reflow soldering → AOI → rework.

  1. Solder Paste Mixing

After taking the solder paste out of the refrigerator and thawing it, it is mixed manually or by machine to be suitable for printing and soldering.

  1. Припаяная печать

Place the solder paste on the steel mesh and use a scraper to print the solder paste onto the PCB pads.

  1. SPI

SPI, namely solder paste thickness detector, can detect the printing condition of solder paste, playing a role in controlling the effect of solder paste printing.

  1. Mounting

Various components are automatically mounted on the circuit board using machine equipment.

  1. Стрелка пайки

The assembled PCB board is reflow soldered, where the solder paste is heated to become liquid through high temperature inside and then cooled and solidified to complete the soldering.

  1. Аои

Аои, namely automatic optical inspection, can scan and detect the soldering effect of the PCB board, identifying any defects.

  1. Rework

Defects identified by AOI or manual inspection are reworked.

DIP Plug-in Processing Process

The process of DIP plug-in processing includes: plug-in → волна пайки → trimming → post-solder processing → cleaning → quality inspection.

  1. Plug-in

Process the pin of the plug-in material and install it on the PCB board.

  1. Wave Soldering

Pass the assembled board through wave soldering, where liquid tin is sprayed onto the PCB board, and then cooled to complete the soldering.

  1. Trimming

The pins of the soldered board need to be trimmed if they are too long.

  1. Post-solder Processing

Manual soldering of components is performed using an electric soldering iron.

  1. Cleaning

After wave soldering, the board may be dirty and requires cleaning using cleaning solution and washing tank, or by using a cleaning machine.

  1. Качественная проверка

Inspect the PCB board, and defective products need to be reworked before qualified products can proceed to the next process.

Тестирование PCBA

PCBA testing includes ICT testing, FCT testing, aging testing, vibration testing, и т. д..

PCBA testing is a comprehensive process, and the testing methods adopted vary depending on the product and customer requirements. ICT testing checks the soldering of components and the continuity of circuits, while FCT testing examines the input and output parameters of the PCBA board to ensure compliance with requirements.

PCBA Three-proof Coating

The process of PCBA three-proof coating includes: brushing Side A → air drying → brushing Side B → room temperature curing. The spraying thickness is 0.1mm to 0.3mm. All coating operations should be carried out under conditions of not less than 16°C and relative humidity below 75%. PCBA three-proof coating is widely used, especially in harsh environments with high temperature and humidity. The coating provides excellent insulation, moisture resistance, leak resistance, shock resistance, dust resistance, коррозионная стойкость, anti-aging, anti-mildew, anti-loosening of components, and insulation against electric arcing. It can extend the storage time of PCBA, isolate external erosion, pollution, и т. д.. Среди них, the spraying method is the most commonly used coating method in the industry.

Final Assembly

The PCBA boards that have been tested OK after coating are assembled into the outer casing, followed by testing, and finally ready for shipment.

PCBA production is a chain of processes, and any problem in any link can have a significant impact on the overall quality. It requires strict control over each process.

Overall, PCBA processing requires meticulous attention to detail and adherence to industry standards to produce reliable and high-quality electronic devices.

Medical pcb manufacturing process

04/17/2024 в /от

По мере быстрого развития технологий, the medical industry’s demand for electronic products is also growing. Among the various electronic components, PCBs undoubtedly play an indispensable role in medical devices. Однако, the requirements and standards for PCBs in the medical industry far exceed those in other sectors. Why is this so? This article will explore the high demands and standards of the medical industry for PCBs. В этой статье, we will discuss the manufacturing process of medical PCBs.

Importance of PCBAs in Medical Devices

  1. Точность: Medical devices require a high level of precision to ensure accurate diagnosis and effective treatment. Any defects or errors in the circuit board could lead to equipment failure or provide incorrect information, posing serious risks to patients’ health.
  2. Reliability: Medical devices often need to operate in continuous working environments, placing high demands on the reliability of the circuit boards. Sudden equipment failures could result in surgery interruptions, data loss, or other medical accidents.
  3. Safety: Medical devices are directly related to patients’ lives and health, so the design and manufacturing of their circuit boards must comply with strict safety standards. This includes, but is not limited to, электромагнитная совместимость, overheat protection, and fire prevention.
  4. Miniaturization: С технологическими достижениями, many medical devices are pursuing smaller sizes and higher levels of integration. This requires circuit board designs to be more compact, with finer connections between components.

Material Selection and Performance

In the surface mounting process of medical device PCBA, the selection of PCB materials is crucial. Commonly used PCB materials include FR-4 (glass fiber reinforced epoxy resin), Металлические субстраты (such as aluminum substrates), ceramic substrates, и так далее. Different materials have different performance characteristics, and it is necessary to choose the appropriate materials according to the operating environment and requirements of medical devices.

▶ Thermal Stability: Medical devices may operate in high-temperature environments, so the thermal stability of PCBs is crucial to avoid performance issues caused by thermal expansion and contraction in high-temperature environments.

▶ Mechanical Strength: PCBs need to have sufficient mechanical strength to prevent breakage during transportation, installation, or use, ensuring the stability and durability of medical devices.

Hierarchy Structure and Design Layout

Medical devices typically require high integration, so the hierarchy structure and design layout of PCBs are particularly important. A reasonable hierarchy structure and layout design can minimize signal interference, improve circuit stability, and reliability to the maximum extent.

▶ Layered Design: For complex medical devices, multi-layer PCBs can be used to distribute different functional modules on different layers, reducing signal interference and improving the circuit’s anti-interference ability.

▶ Reasonable Wiring: A reasonable wiring design can reduce signal transmission paths, decrease signal delay, increase signal transmission speed, and avoid interference caused by signal cross-talk.

Pad Design and Process Requirements

The design of pads on the PCB and the process requirements for surface mounting are closely related. Proper pad design and process can ensure a good connection between surface-mount components and the PCB, preventing soldering defects and cold joints.

▶ Pad Size and Spacing: Different sizes and types of surface-mount components require pads of appropriate size and spacing to ensure soldering stability and reliability.

▶ Pad Shape: Different shapes of pads are suitable for different types of soldering processes, such as Surface Mount Technology (Пост) and through-hole soldering technology. Choosing the appropriate pad shape can improve soldering efficiency and quality.

Medical PCB manufacturing

Manufacturing Process of Medical PCBA

  1. Дизайн печатной платы: Engineers use professional software to design the circuit board according to the requirements and specifications of the device. Once the design is completed, а Производитель печатной платы produces the bare board based on the design.

  2. Component Procurement: The procurement team purchases the required electronic components based on the Bill of Materials (Категория). These components may include resistors, конденсаторы, индукторы, ICs (integrated circuits), и т. д..

  3. SMT Mounting: Electronic components are precisely mounted onto the PCB using a pick-and-place machine. This process is automated to ensure speed and accuracy.

  4. Пайрь: Components are soldered onto the PCB using reflow soldering or other soldering methods.

  5. Тестирование и проверка: The completed PCBA undergoes quality inspection and functional testing using AOI (Автоматическая оптическая проверка) equipment and other testing tools to ensure it meets design requirements and quality standards.

  6. Assembly and Encapsulation: The tested and qualified PCBA is assembled with other components (such as displays, batteries, и т. д.) to form a complete medical device.

Challenges and Trends in Medical Device PCBA

  1. Technological Challenges: With the continuous advancement of medical technology, the requirements for circuit boards in devices are also increasing. Например, many advanced imaging systems require processing large amounts of data, placing high demands on the transmission speed and processing capabilities of circuit boards.

  2. Соответствие нормативным требованиям: The medical device market is subject to strict regulatory oversight, and manufacturers must ensure that their products comply with various safety and performance standards. This requires PCBA manufacturers to have a high sense of responsibility and expertise.

  3. Supply Chain Management: Due to the uncertainty of the global supply chain and issues of component shortages, medical device manufacturers need to pay more attention to supply chain management and optimization to ensure production stability and cost-effectiveness.

  4. Sustainable Development: With the increasing environmental awareness, manufacturers need to consider sustainability issues in the manufacturing process, such as using environmentally friendly materials and reducing waste generation.

Medical PCBA is closely related to patient health, so it is essential to maintain the accuracy and stability of the equipment. Поэтому, when choosing a medical PCB manufacturer, it is necessary to consider multiple factors. If you need medical PCBs, you can choose LST, с 16 years of experience in medical ПХБ производство and a professional team worthy of trust.

Руководство по производству и применению совета по разработке

04/15/2024 в /от

Платы по разработке - это круги, используемые для разработки встроенной системы, Включая серию аппаратных компонентов, включая центральные обработки, память, входные устройства, Выходные устройства, Пути данных/шины, и внешние интерфейсы ресурсов. Обычно, Разработчики встроенных систем настраивают доски разработки в соответствии с их потребностями в разработке, или пользователи могут разрабатывать их самостоятельно. Платы разработки служат средством для начинающих, чтобы понять и узнать как оборудование, так и программное обеспечение систем. Кроме того, Некоторые советы по разработке предоставляют основные интегрированные среды развития, исходный код программного обеспечения, и аппаратная схема. Общие типы советов по разработке включают 51, РУКА, FPGA, и доски разработки DSP.

Роль плат развития:

Платы разработки служат интегрированными платформами, которые облегчают разработку встроенных систем, одновременно снижая барьеры и риски, связанные с ней. Они играют следующие роли:

  1. Прототипирование и проверка: Платы разработки позволяют разработчикам быстро создавать прототипы встроенных систем и выполнять совместную программную и аппаратную отладку и тестирование для проверки функциональности и производительности системы. Они также имитируют реальные среды, сокращение неопределенности и рисков в процессе разработки.

  2. Разработка приложений: Платы разработки предоставляют различные аппаратные платформы и поддержку программного обеспечения для различных потребностей приложений, Обеспечение того, чтобы разработчики были удобны для создания приложений. Они обычно предлагают обильные периферические интерфейсы и библиотеки программного обеспечения, Включение быстрой реализации различных прикладных функций.

  3. Образование и обучение: Правления развития также используются для образования и обучения, Помощь студентам и начинающим понять принципы и методы развития встроенных систем. Они часто имеют низкие затраты и просты в использовании, сделать их подходящими для практического обучения и экспериментов.

  4. Повышение эффективности обучения: С точки зрения обучения, Правления разработки могут эффективно повысить эффективность обучения и сократить процесс разработки.

Преимущества советов по развитию:

  1. Быстрое прототипирование: Советы по разработке помогают разработчикам быстро разрабатывать прототипы и эффективно подтвердить их проекты.
  2. Легкая переносимость: Платы разработки очень универсальны и могут быть легко перенесены на другие аппаратные платформы.
  3. Обильные периферийные устройства: Доски разработки обычно предлагают богатый набор периферийных устройств и интерфейсов, Управление с различными сценариями применения.
  4. Экономия затрат: По сравнению с проектированием и производством аппаратных прототипов с нуля, Использование плат разработки может сэкономить на затратах на разработку.
  5. Системная поддержка по умолчанию и программное обеспечение: Многие платы разработки поставляются с системой по умолчанию и поддержке программного обеспечения, Сокращение рабочей нагрузки для разработчиков.

Совет по развитию-4

Компоненты совета по разработке

Доска разработки является сложной сборкой нескольких электронных компонентов, каждый из которых служит определенной целью. Основные элементы можно разделить на несколько категорий:

Микроконтроллер/микропроцессор
Этот компонент - мозг совета по разработке, Запуск программ и контроль других периферийных устройств.

Память
Он включает в себя обоих летучие (БАРАН) и не волатильный (Вспышка, Eeprom) хранилище для хранения и выполнения кода программы.

Ввод/ Вывод (Ввод) Интерфейсы
Они позволяют совету общаться с другими устройствами или частями. Примеры включают цифровой ввод -вывод, аналоговые входы, и интерфейсы связи, такие как USB, Uart, и SPI.

Производство процесса разработки круговой платы

  1. Определите требования и функции Совета по развитию: Прежде чем сделать совет по развитию, Важно уточнить его требования и функции, включая необходимые интерфейсы, рабочая частота, Тип процессора, и т. д.. Только с четким пониманием функций и требований совета директоров может продолжаться последующий проект и производство.

  2. Спроектировать схему схемы: После определения требований и функциональности Совета по разработке, Схема схемы должна быть разработана. When designing the schematic, considerations must include the connection methods between various circuit modules, specific parameters of circuit modules, и т. д.. Professional circuit design software like Altium Designer, Protel, и т. д., is typically used for this process.

  3. PCB layout design: After completing the circuit schematic design, the PCB layout design follows. PCB layout design involves arranging components and traces from the circuit schematic onto the actual circuit board. Factors to consider during layout design include the board’s dimensions, distances between components, trace routing, и т. д.. Professional Дизайн печатной платы software like PADS, Altium Designer, и т. д., is used for this process.

  4. PCB board fabrication: Once the PCB layout design is completed, the designed PCB board needs to be fabricated. PCB board fabrication usually involves techniques like photolithography, травление, и т. д., and the process needs to be conducted in a clean laboratory environment. The fabricated PCB board needs to undergo quality testing to ensure there are no issues like copper leaks, short circuits, и т. д..

  5. Component soldering: After the PCB board fabrication, various components need to be soldered onto the PCB board. Soldering requires attention to factors like temperature, duration, и т. д., to ensure soldering quality. After soldering, testing is conducted to ensure good joint quality.

  6. Software programming: Once the hardware is completed, software programming is required. Software programming typically involves using programming languages like C, assembly language, и т. д., to write programs controlling various modules of the development board. The written programs need testing to ensure correctness and stability.

  7. Debugging and testing: After software programming, debugging and testing are conducted. This process involves using professional testing instruments and tools like oscilloscopes, logic analyzers, и т. д., to ensure the normal operation of the development board’s modules.

  8. Encapsulation and production: After completing debugging and testing, the development board can be encapsulated and put into production. Encapsulation involves placing the development board into a casing to protect it from external environmental influences. Production involves mass manufacturing of the development board to meet market demand.

Краткое содержание:

Development circuit boards play a crucial role in the electronics manufacturing field, offering excellent solutions to challenges in electronic design. If you need development circuit boards, please contact us.

The application and technical characteristics of LTCC PCB

04/11/2024 в /от

LTCC (Low Temperature Co-fired Ceramic) refers to a process where multiple layers of ceramic green sheets, printed with conductive metal patterns and interconnected vias, are stacked together after precise alignment and then co-fired at temperatures below 900°C to form a monolithic multilayer interconnect structure.

This technology allows for increased wiring density and shorter interconnect distances, as well as the independent design of circuits on each layer of the substrate, enabling the realization of circuits with three-dimensional structures.

Кроме того, the surface of the multilayer керамический субстрат can be used to mount bare chips by cavity mounting or to install other circuit components by surface mounting, utilizing inter-layer vias and internal circuits for connectivity. This greatly enhances the assembly density of circuits, meeting the requirements of electronic devices for circuit miniaturization, высокая плотность, multifunctionality, high reliability, and high transmission rates.

Applications of LTCC PCB

LTCC PCBs are widely used in various applications that require high performance, надежность, and operation in harsh environments. Some key application areas include:

  1. Aerospace and Defense: LTCC multilayer ceramics are used in aerospace electronic systems, radar systems, missile guidance systems, and other military applications that require high reliability, resistance to harsh environments, and high-frequency performance.

  2. Автомобильная электроника: The excellent thermal performance and reliability of LTCC PCBs make them suitable for automotive applications, such as engine control units, датчики, and Advanced Driver Assistance Systems (ADAS).

  3. Телекоммуникации: LTCC technology is widely used in high-frequency applications in the telecommunications industry, such as RF front-end modules, power amplifiers, and antenna arrays for cellular base stations and satellite communications.

  4. Медицинские устройства: The biocompatibility and hermetic sealing capability of LTCC PCBs make them suitable for implantable medical devices, such as pacemakers, кохлеарные имплантаты, and neurostimulators.

  5. Industrial Sensors and Controls: LTCC multilayer ceramics are used in various industrial applications due to their ruggedness and tolerance to extreme temperatures, vibrations, and chemicals. This includes pressure sensors, flow meters, and harsh environment monitoring systems.

Manufacturing Process of LTCC PCB

The production process of Low Temperature Co-fired Ceramic (LTCC) PCB typically involves the following steps:

  1. Film Removal: Remove the film layer on the surface of the glass fiber board, usually done using an alkaline solution.

  2. Бурение: Punch holes on the ceramic board according to the requirements of the circuit diagram.

  3. Shaping: Mold solder pads and component positions on the ceramic board according to the requirements of the PCB.

  4. Coating: Apply coating on the surface of the shaped PCB to enhance its mechanical strength.

  5. Sintering: Subject the coated PCB to high-temperature sintering to achieve ceramicization and hardening of the PCB.

  6. Processing: Perform processes such as adhesive application and cleaning.

Material Selection for LTCC PCB

The materials used in the fabrication of LTCC PCBs include circuit layers, inner layer vias, hook holes, solder resist films, ceramic powders, silicon nitride, и т. д.. Среди них, ceramic powder is the primary raw material for making LTCC PCBs. The quality and performance of the selected ceramic powder determine the reliability and stability of the PCB. It is recommended to choose high-purity ceramic powder to ensure that the produced PCB has sufficient mechanical strength and durability.

Testing Specifications for LTCC PCB

The produced LTCC PCBs need to undergo relevant tests to ensure their quality and stability. The main testing specifications include:

  1. Solderability Test: Assessing the soldering quality of solder pads and wires on the PCB.

  2. Insulation Resistance Test: Measuring whether the insulation resistance of the PCB meets specified requirements.

  3. Metal Adhesion Test: Evaluating the adhesion between the conductive layer on the PCB surface and the ceramic substrate.

  4. Thermal Shock Test: Assessing the stability and reliability of the PCB under rapid temperature changes.

  5. Low-Temperature Constant Stress Test: Evaluating the stability and reliability of the PCB under specified temperature and stress conditions.

LTCC pcb-2

Advantages of LTCC Integration Technology

Technological Advantages:

  1. Ceramic materials possess excellent high-frequency, high-speed transmission, and wide bandwidth characteristics. Depending on the composition, the dielectric constant of LTCC materials can vary within a wide range. When combined with high-conductivity metal materials as conductors, it helps improve the quality factor of the circuit system, increasing the flexibility of circuit design.

  2. LTCC can meet the requirements of high current and high temperature resistance, and it has better thermal conductivity than ordinary PCB circuit substrates. This greatly optimizes the thermal design of electronic devices, enhances reliability, and can be applied in harsh environments, extending their service life.

  3. It can produce circuit boards with a high number of layers, and multiple passive components can be embedded within them, eliminating the cost of packaging components. On high-layer three-dimensional circuit boards, integration of passive and active components facilitates increased circuit assembly density, further reducing volume and weight.

  4. It has good compatibility with other multilayer wiring technologies. Например, combining LTCC with thin-film wiring technology can achieve hybrid multilayer substrates and hybrid multi-chip components with higher assembly density and better performance.

  5. Discontinuous production processes facilitate quality inspection of each layer of wiring and interconnection holes before final product assembly. This helps improve the yield and quality of multilayer boards, shorten production cycles, and reduce costs.

  6. Energy saving, material saving, green, and environmental protection have become irresistible trends in the component industry, and LTCC meets this development demand. It minimizes environmental pollution caused by raw materials, waste, and production processes to the greatest extent.

Application Advantages:

  1. Easy to achieve more wiring layers, increasing assembly density.

  2. Convenient for embedding components internally, enhancing assembly density and achieving multifunctionality.

  3. Facilitates quality inspection of each layer of wiring and interconnection holes before substrate firing, which is beneficial for improving the yield and quality of multilayer boards, shortening production cycles, and reducing costs.

  4. Exhibits excellent high-frequency and high-speed transmission characteristics.

  5. Easy to form various structures of cavities, thus enabling the realization of high-performance multifunctional microwave MCMs (Multichip Modules).

  6. Possesses good compatibility with thin-film multilayer wiring technology. Combining the two can achieve hybrid multilayer substrates and hybrid multichip components (MCM-C/D) with higher assembly density and better performance.

  7. Easy to realize integration of multilayer wiring and packaging, further reducing volume and weight, and improving reliability.

Technical Features:

Utilizing LTCC for the fabrication of chip-type passive integrated devices and modules offers several advantages:

  1. Ceramic materials exhibit excellent high-frequency and high Q-factor characteristics.

  2. The use of high-conductivity metal materials as conductor materials helps improve the quality factor of the circuit system.

  3. It can adapt to high current and high-temperature requirements and possesses better thermal conductivity than ordinary PCB circuit boards.

  4. Passive components can be embedded into multilayer circuit boards, facilitating increased circuit assembly density.

  5. It has favorable temperature characteristics, such as a small coefficient of thermal expansion and a small temperature coefficient of dielectric constant, allowing for the production of extremely high-layer circuit boards and structures with line widths smaller than 50μm. Кроме того, the discontinuous production process allows for inspections of the green substrate, thereby enhancing yield and reducing production costs.

The future development trends of LTCC technology, as an advanced passive component miniaturization technique, will focus on further enhancing integration, миниатюризация, high-frequency capability, and reliability. With the increasing demand for high-performance and high-reliability electronic products in fields such as electronics, коммуникации, and automotive industries, LTCC technology is expected to play a crucial role in more application scenarios, driving sustained and stable market growth. Кроме того, with technological advancements, the layer count of LTCC technology may further increase, enabling more efficient circuit designs and superior performance.

Inspection standard for PCBA processing

04/09/2024 в /от

Печатная плата в сборе (PCBA) inspection is a crucial process in electronic device manufacturing. It involves examining the quality of PCBs and their components to ensure they meet necessary specifications and standards. PCBA inspection is a vital aspect of quality control as it helps prevent defects and failures in the final product. В этой статье, we will discuss in detail the inspection and acceptance criteria for PCBA boards.

PCBA Inspection Process

The PCBA inspection process typically involves a combination of automated and manual checks. The first step of the process is visual inspection, which includes examining the PCB for any physical defects such as cracks, scratches, or damage to solder mask layers. This is usually manually performed by trained inspectors using magnifying glasses or microscopes.

The next step is Automated Optical Inspection (Аои), which uses cameras and software to detect defects such as missing components, misaligned components, and soldering defects. AOI is a fast and accurate inspection method capable of detecting defects that may be difficult for humans to identify.

Following AOI, the circuit board may undergo X-ray inspection, which is used to detect defects in hidden areas such as solder joints beneath surface-mounted components. X-ray inspection is particularly useful for detecting defects like voids in solder joints, which may be challenging to detect using other methods.

PCBA Component Design and Inspection Specifications

Inspection Preparation: Inspectors must wear anti-static gloves and wristwatches and prepare tools such as calipers, electrical performance parameter instruments, и т. д..

  1. Technical Requirements

1.1 PCBA component boards must use materials with a flame retardancy rating of 94-V0 or above, with corresponding UL yellow cards.

1.2 The appearance of PCBA component boards should be free of rough burrs, poor cutting, and layer cracking.

1.3 The dimensions, apertures, and margins of PCBA component boards must comply with the engineering drawings’ требования, with a tolerance of ±0.1mm unless otherwise specified. The thickness of the boards should be 1.6±0.1mm unless otherwise specified.

1.4 PCBA components must print the production (design) date, UL symbol, certificate number, 94V.-0 character, factory logo, and product model. If the PCBA component consists of multiple PCB boards, the rest of the PCB boards should also print the above content.

1.5 The printed symbols and font sizes should be clear and distinguishable.

1.6 If PCBA components use resistor-capacitor voltage reduction circuits, they must use half-wave rectification circuits to improve circuit safety and stability.

1.7 If PCBA components use switch-mode power supply circuits, the standby power consumption must be less than 0.5W.

1.8 European products using PCBA must have standby power consumption less than 1W. For the US version of PCBA, if customers have special requirements, standby power consumption should be executed according to technical requirements.

1.9 Except for power indicator lights using φ5 amber high-brightness scattering, the rest should use full green or full red φ3 high-brightness scattering.

1.10 PCBA components specify the live wire (ACL), neutral wire (ACN), relay common terminal wire (ACL1), high-grade or continuous wire (HI), and low-grade wire (LO).

1.11 The solder fuse and CBB capacitor (resistor-capacitor circuit) of PCBA components must be on the live wire (ACL).

1.12 ACL1 must be connected to the live wire, HI or LO must be connected to one end of the heating body each, and the common terminal of the heating body must be connected to the neutral wire.

1.13 The solder joints of PCBA components must not have virtual soldering, continuous soldering, or desoldering. The solder joints should be clean, uniform, and free of bubbles, pinholes, и т. д..

  1. Component Selection

2.1 PCBA component elements should be prioritized from reputable brand manufacturers, followed by manufacturers that meet international or industry standards; manufacturers with proprietary standards should not be used.

2.2 Integrated circuit (IC) components should be industrial-grade ICs.

2.3 Connector plugs and terminals must have UL certification and provide certificates.

2.4 Resistor components should use metal film resistors with clear color bands, and manufacturers should meet industry standards.

2.5 Electrolytic capacitor components should use explosion-proof capacitors with a working temperature of -40 to 105°C, and manufacturers should meet industry standards.

2.6 Crystal oscillator components should use crystal elements; RC or chip-embedded options are not recommended. Manufacturers should meet international standards.

2.7 Diodes or transistors should be selected from reputable domestic brands that meet industry standards.

2.8 Tilt switches should use infrared photoelectric types and avoid mechanical types.

2.9 Specified component surfaces must be printed with clear and visible UL/VDE/CQC symbols, trademarks, parameters, и т. д..

2.10 Relevant wires must have UL/VDE symbols, wire specifications, certification numbers, manufacturer names, и т. д., clearly visible.

  1. Тестирование и проверка

3.1 PCBA components are mounted on the corresponding test fixtures, and voltage frequency parameters are adjusted accordingly.

3.2 Verify whether the self-check function of the PCBA components meets the requirements of the functional specifications. Check for abnormal sounds in relay outputs and uniform brightness in fully lit LEDs.

3.3 Verify whether the placement of the tilt device and the output function during tilting comply with the functional specifications.

3.4 Check whether the output function and fault indication of the PCBA components meet the functional specifications when the temperature probe is disconnected or shorted.

3.5 Verify whether the output of each button function of the PCBA components meets the requirements of the functional specifications.

3.6 Check whether the temperature indicated by the environmental temperature indication LED or digital display of the PCBA components complies with the functional specifications.

3.7 Verify whether the power status indication LED of the PCBA components meets the functional specifications.

3.8 Check whether the smart control operation mode of the PCBA components complies with the functional specifications.

3.9 Verify whether the continuous operation mode of the PCBA components complies with the functional specifications.

3.10 Check whether the standby power consumption of the PCBA components complies with the functional specifications.

3.11 Adjust the voltage to 80% of the rated voltage, and check for abnormal sounds in relay outputs and uniform brightness in LEDs.

3.12 Adjust the voltage to 1.24 times the rated voltage, and check for abnormal sounds in relay outputs and uniform brightness in LEDs.

PCBA General Appearance Inspection specification

  1. Solder Joint Contact Angle Defect: The wetting angle between the angle solder fillet and the terminal pad graphic endpoint exceeds 90°.

  2. Standing: One end of the component is raised or standing up from the solder pad.

  3. Short Circuit: The solder between two or more solder joints that should not be connected, or the solder of the solder joint is connected to adjacent wires.

  4. Open Solder: The component leads are not soldered to the PCB solder pads.

  5. False Solder: The component leads are seemingly connected to the PCB solder pads but are not actually connected.

  6. Cold Solder: The solder paste at the solder joint is not fully melted or does not form a metal alloy.

  7. Insufficient Solder (Insufficient Fill): The solder area or height of the component terminal and PAD does not meet the requirements.

  8. Excessive Solder (Excessive Fill): The solder area or height of the component terminal and PAD exceeds the requirements.

  9. Solder Joint Blackening: The solder joint is blackened and lacks luster.

  10. Окисление: Chemical reaction has occurred on the surface of components, схемы, PADs, or solder joints, resulting in colored oxides.

  11. Displacement: The component deviates from the predetermined position in the plane of the solder pad horizontally, vertically, or rotationally (based on the centerline of the component and the centerline of the solder pad).

  12. Polarity Reversal: The orientation or polarity of components with polarity does not match the requirements of documents (Категория, ECN, component position diagram, и т. д.).

  13. Float Height: There is a gap or difference in height between the component and the PCB.

  14. Wrong Part: The specifications, models, parameters, and forms of the components do not match the requirements of documents (Категория, samples, customer data, и т. д.).

  15. Solder Tip: The component solder joint is not smooth and has a pulled tip condition.

  16. Multiple Parts: The positions of parts that should not be mounted according to the BOM, ECN, or samples, or there are surplus parts on the PCB.

  17. Missing Parts: The positions on the PCB where parts should be mounted according to the BOM and ECN or samples, but no parts are present.

  18. Misalignment: The position of the component or component pin has shifted to other PADs or pin positions.

  19. Open Circuit: PCB circuit is disconnected.

  20. Side Mounting: Sheet-like components with differences in width and height are mounted sideways.

  21. Reverse Side (Upside Down): Two symmetrical faces of components with differences are swapped (НАПРИМЕР., faces with silk screen markings are inverted vertically), common in chip resistors.

  22. Solder Ball: Small solder points between component pins or outside PADs.

  23. Bubbles: There are bubbles inside solder joints, компоненты, or PCBs.

  24. Пайрь (Solder Climb): The solder height of the component solder joint exceeds the required height.

  25. Solder Cracking: The solder joint has a cracked condition.

  26. Hole Plugging: PCB plug-in holes or vias are blocked by solder or other substances.

  27. Damage: Components, board bottom, board surface, copper foil, схемы, vias, и т. д., have cracks, cuts, or damage.

  28. Unclear Silk Screen: The text or silk screen on the component or PCB is blurry or has broken lines, making it unrecognizable or unclear.

  29. Dirt: The board surface is unclean, with foreign objects or stains, и т. д..

  30. Scratches: Scratches or exposed copper foil on the PCB or buttons, и т. д..

  31. Deformation: The component or PCB body or corners are not on the same plane or are bent.

  32. Bubbling (Delamination): PCB or components delaminate from the copper plating and have gaps.

  33. Glue Overflow (Excess Glue): Excessive amount of red glue (or overflow) exceeds the required range.

  34. Insufficient Glue: The amount of red glue is insufficient or does not meet the required range.

  35. Pinhole (Concavity): There are pinholes or concavities on PCBs, PADs, solder joints, и т. д..

  36. Burr (Peak): The edge or burr of the PCB board exceeds the required range or length.

  37. Gold Finger Impurities: There are dots, tin spots, or solder resist oil abnormalities on the surface of the gold finger plating.

  38. Gold Finger Scratches: There are scratch marks or exposed copper on the surface of the gold finger plating.

How to help box build assembly manufacturers assemble products

04/07/2024 в /от

Сборка коробки сборка is an essential production method for electronic products. Manufacturers meticulously assemble various electronic components, модули, and parts according to specific designs and process requirements, precisely fitting them inside a casing to create a complete and fully functional electronic enclosure structure. During the assembly process, customers must provide certain assistance to the manufacturer to ensure the swift completion of the box assembly. В этой статье, we will discuss the assistance that customers should provide. Here are the details:

What is box build assembly?

Box build assembly refers to the process of fitting electronic components, including printed circuit boards (ПХБ) and cables, into a fully enclosed chassis or housing. Precision and stability are crucial in electronic box assembly. Assembly personnel must strictly adhere to process requirements to ensure that each component is correctly and accurately installed in its designated position, and that all connections are securely reliable.

Benefits of Box Build Assembly

Some key benefits of utilizing box build assembly services:

▶Faster time-to-market – Using an experienced contract manufacturer speeds up product development and launch.
▶Focus on core competencies – Brands can focus on design and innovation while the Эм provider handles manufacturing.
▶Cost savings – Specialized manufacturers enjoy economies of scale in procurement and production.
▶Quality and reliability – Established EMS providers have robust quality control and testing capabilities.
▶Flexibility and scalability – Production volumes can be rapidly scaled up or down.
▶One-stop-shop – The EMS provider handles sourcing, сборка, тестирование, logistics, repairs, и т. д..

Industries Using Box Build Manufacturing

Some common industries that rely on box build assembly services:

▶Consumer electronics – Game consoles, home theaters, smart speakers
▶Industrial equipment – Power supplies, Моторные диски, automation controls, test instruments.
▶Telecom/networking – Routers, switches, servers, базовые станции.
▶Medical devices – Imaging systems, analyzers, monitors.
▶Automotive – Navigation systems, EV charging stations, auto infotainment.
▶Kiosks and vending – Self-checkout, ticketing kiosks, vending machines.
▶Defense and aerospace – Ruggedized electronics, avionics boxes.

How to help box build manufacturers

In the process of box assembly for electronic products, manufacturers and customers need to collaborate closely to produce high-quality products. In this section, we will discuss the assistance that customers can provide to manufacturers.

  1. Demand Feedback and Market Insights:
  • Customers can provide specific requirements for box assembly products, helping manufacturers better understand market trends and customer needs.
  • Sharing usage experiences, improvement suggestions, and potential market opportunities regarding box assembly products can assist manufacturers in adjusting product designs and marketing strategies.
  1. Technical Support and R&D Collaboration:
  • If customers have expertise in relevant fields, they can offer technical support to help manufacturers solve technical challenges or optimize product designs.
  • In terms of new product development, customers can act as partners, jointly investing resources in research and development to achieve technological innovation and product upgrades.
  1. Providing Schematic Diagrams and Layouts of the Enclosure Structure:
  • Providing schematic diagrams and layouts aims to give manufacturers a clear understanding of the appearance inside the cabinet, enabling them to engage in the work more efficiently.
  1. Providing Quality Control and Inspection Standards:
  • Customers can provide stringent quality control requirements and inspection standards to help manufacturers improve product quality and reliability.
  • By participating in the product testing phase, customers can promptly identify potential issues and provide improvement suggestions, ensuring that the product meets market and customer expectations.
  1. Supply Chain Optimization and Raw Material Recommendations:
  • Customers can share their supply chain management experience to help manufacturers optimize processes such as raw material procurement, inventory management, and logistics.
  • Recommending reliable raw material suppliers or providing information on alternative materials can help manufacturers reduce costs and improve production efficiency.

LST（leadsin technology）participated in ITES Shenzhen Industrial Exhibition

03/29/2024 в /от

The 25th ITES Shenzhen Industrial Exhibition was launched on March 28 at the Baoan International Convention and Exhibition Center. This exhibition focuses on two cores: high -end equipment industry cluster and advanced manufacturing technology industry cluster. The exhibition content of manufacturing creates a professional display and efficient exchange platform, bringing the latest technological achievements throughout the precision manufacturing industry chain to the audience.

As a part of the 2200+ exhibitors, Lingxin Tech also sent a super lineup. The project team and the sales team went together to make a detailed introduction to the customers who came to visit.

Shenzhen Lingxin Special Technology is a service provider with one -stop electronic product solutions for enterprises. We focus on the hardware design, software development, ПХБ производство сборка, Тест печатной платы, finished product assembly and other businesses. The company was founded in 2011 с 23 million registered funds; industrial factories with more than 8,000 square meters of facilities, 7 fully automatic SMT production lines, 3 DIP back -end production lines; 2 assembly and testing production lines, больше, чем 250 in -service staff; posts post; posts; The actual Nissan capacity of the film is 50 миллион очков, and the plug -in is 2 million pieces; it can be installed with QFN and BGA packaging chips with components above 0201 or foot spacing of 0.3mm.

ITES

Four major industries focusing on the future development direction of the PCB industry

1. Automobile field

The development of the new energy vehicle industry will bring new growth points to the PCB industry. According to data released by the China Automobile Industry Association: В 2023, my country’s new energy vehicle production and sales were 9.587 million and 9.495 million, соответственно, an increase of 35.8%and 37.9%year -on -year. It is expected that the production and sales of new energy vehicles in 2024 will reach about 11.5 million vehicles. Growth is about 20%. With the deepening of the degree of electronics of automobiles, and the continuous progress of the advanced driving assistance system (ADAS), autonomous driving technology and networking of the car, the demand for car PCB will increase rapidly, bringing a new round of growth momentum to the PCB industry.

2. intelligent medical care

Intelligent medical care refers to the use of new technologies such as artificial intelligence, the Internet of Things, and cloud computing to realize the intelligent, digital, and networked medical model of medical services. It has the advantages of efficient, convenient and personalized. It is the development direction of the future medical industry. Essence The realization of intelligent medical care requires a large number of intelligent medical equipment, intelligent medical platforms, and smart medical terminals. These devices and terminals require high -precision, highly reliable, and integrated circuit boards to support. It is estimated that the market size of smart medical circuit board will reach US $ 10 billion. The demand for intelligent medical care will grow rapidly, and the design and manufacturing of the circuit board also put forward higher challenges.

3. 5G communication

The commercialization of 5G technology has promoted the miniaturization and integration of communication equipment, and puts forward higher requirements for the miniaturization and high density of PCB. PCB has a wide range of application prospects in the fields of 5G base stations, мобильные телефоны, IoT устройства.

4.new energy module

The new energy field represented by the photovoltaic industry is also the focus of the future development of the PCB industry. With the increasing attention of renewable energy around the world, the solar panel industry is undergoing unprecedented rapid development. The prospects of the solar panel industry look very bright, and it will continue to become an important role in the field of clean energy in the next decades.

As a leading company in the circuit board industry, LST has been committed to providing customers with high -quality circuit board products and technical solutions. In this exhibition, we brought a variety of representative PCBAs. Smart charging modules in the automotive field, nuclear magnetic resonance systems in the medical field, smart home appliance modules in the smart home field, and photovoltaic inverters, energy storage systems, intelligent alarms in the security field, и так далее.

We follow the direction of the industry, grasp the context of the industry, and continue to carry out technological innovation to bring new vitality to the entire industry. We will also continue to forge innovation toughness and continuously transport the technological achievements to Innovate and develop, empower thousands of industries to “new”, and take effect with “quality”.

What is PCB HS Code ？

03/26/2024 в /от

“HS Code” is based on the code number set by the International Convention on the “Commodity Name and Code Coordination System” (HS Convention), which is used to classify various imports and exports in international trade. Each cargo is assigned a unique classification number so that the type of cargo can be clearly identified. HS coding is critical to international trade, and it is closely related to the determination of tariffs. With the implementation of free trade agreements such as TPP and EPA, the demand for the “origin certificate” is increasing, and the formulation of the original place of origin depends on the HS encoding. Поэтому, accurate understanding and using HS coding are particularly important in international trade.

HS coding is a code number, which gives the sole category number to various goods that import and export, so that you can understand what the goods look like in the world. It is an HS code because it is a code number defined by the HS Convention. The HS Convention is an international convention about the name of the product name and the coding coordination system.

The above HS Treaty is managed by the World Customs Organization (WCO), и 158 countries including China and the European Union are members of the HS Treaty. Some countries /regions use HS encoding, so more than 200 countries /regions use HS encoding.

What is PCB HS Code?

Printing circuit boards are a very frequent product in the world today. Understanding the HS code of PCB is particularly important to related trade. The customs code of the printing circuit board is 8534,0000. 8534 is the coding class number of the product, и 0000 represents the sub -category number under the product. In the actual customs declaration, the corresponding sub -classification number is required according to the specific classification standards of the printing circuit board.

Break Down of PCB HS Code

The specific HS Code for PCBs is 8534.00.00. This code consists of six digits, with each digit serving a specific purpose in product classification. Let’s break down the PCB HS Code to understand its significance:

85: The first two digits, 85, represent the broader category of electrical machinery and equipment. This category includes a wide range of electrical and electronic products, making it essential to narrow down the classification further.

34: The next two digits, 34, specify the subcategory of printed circuit boards. This subcategory is more specific and directs customs officials to the realm of PCBs within the broader electrical machinery and equipment category.

00: The final two digits, 00, provide additional details and differentiation within the subcategory. While these digits might seem generic, they help customs authorities identify the specific type of PCB being imported or exported, allowing for accurate customs procedures and tariff determination.

Печатная плата в сборе, often referred to as PCBA, are the backbone of modern electronic devices. They serve as the foundation for connecting and supporting various electronic components like microchips, конденсаторы, and resistors. PCBs come in various shapes, sizes, and configurations, making it essential to have a specific HS Code for them.

The HS Code for PCBs, 8534.00.00, simplifies the process of customs clearance when shipping or receiving these crucial electronic components across international borders. Customs authorities can quickly identify and classify PCBs, ensuring that the appropriate import duties and tariffs are applied.

What does the PCB HS code do?

PCB HS code plays a very important role in international trade. Specifically, the role of PCB HS code is mainly reflected in the following aspects:

1. Commodity classification and categorization: HS code is a standardized system for the classification of international trade commodities, which allows customs to accurately classify and categorize commodities. For PCB, its HS code can help the customs identify and categorize this particular electronic product.

2. Customs tariff collection: HS code is an important basis for customs to collect tariffs. According to the HS code of PCB, customs can determine the corresponding tariff rate, so as to carry out the collection of tariffs.

3. Trade statistics: HS code is also used in international trade statistics. Customs of all countries according to the HS code of import and export commodities statistics, which helps to reflect the national import and export trade conditions, for the government to formulate trade policy to provide data support.

4. Trade control: HS code helps to implement trade control measures, such as quotas, licenses, bans and restrictions. Through HS codes, it can be determined whether PCBs are subject to trade control measures, thus ensuring trade compliance.

5. Transportation and Logistics: During the transportation and logistics of goods, HS codes can help transportation and logistics companies accurately identify goods and improve transportation and logistics efficiency. For electronic products such as PCBs, the correct HS code helps ensure their safety and efficiency during transportation.

PCB declaration requirements

When the declaration of the printing circuit board, you need to pay attention to the following requirements:

1. Code accurately. Select the sub -classification number corresponding to the printing circuit board according to the actual situation to avoid punishment or retention caused by incorrect coding errors.

2. Provide a complete production process. In the declaration form, the production process of printing circuit boards is required, including the procurement, производство, обработка, and testing of materials to facilitate the customs of the customs to check the printing circuit board.

3. Apply for accurate materials and technical parameters. In the declaration form, the substrate material, copper foil thickness, plate thickness, diamond diameter, line width, line distance, and line distance of the printing circuit board are required to accurately declare.

4. The replacement of the leading production process must be reorganized. If you replace the leading production process, you need to report to the customs and re -produce the customs declaration form.

5. Comply with relevant national quality standards. Printing circuit boards need to meet national quality standards, такие как ISO, UL, и т. д..

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The PCB HS code plays a vital role in international trade. It is not only the key to customs identification and classification of import and export products, but also an important for customs to determine the tariff rate, impose import tariffs, regulatory trade measures, and implementing regional protectionist policies. in accordance with. Поэтому, when conducting PCB import and export trade activities, the relevant HS codes must be declared correctly to ensure the smooth progress of trade and compliance.

Military PCB design and manufacturing

03/22/2024 в /от

Military PCB is a printed circuit board for military products. Because of its high requirements in terms of environment, stability and reliability, its design is relatively complicated and the design requirements are more stricter. How to ensure the quality of military PCB is a very critical issue. В этой статье, we will introduce the processes and requirements of military ПХБ производство in detail.

The importance of military circuit board

Military circuit board is part of the core component of military electronic equipment. It is responsible for connecting and supporting various electronic components to realize the function of the circuit. In many military applications, such as communication, navigation, контроль, detection, и т. д., they need to rely on military circuit boards to ensure the stability of the equipment’s normal operation and signal transmission. Without a stable and reliable circuit board, these equipment will not be able to work effectively, which will affect the performance and security of the entire military system.

Military circuit boards have high reliability and durability. In military applications, equipment often needs to face harsh working environment, such as high temperature, low temperature, high humidity, strong vibration, и т. д.. Military circuit boards are specially designed and manufactured, and can operate stably under these extreme conditions to ensure that the equipment can work for a long time and fail to fail. This is essential for ensuring the smooth completion of military tasks.

Military PCB design requirements

Components Selection:

Select high-quality printed circuit board materials that are best suited for military and defense applications. Use materials that meet the required standards for thermal management, chemical resistance, and PCB mechanical strength.

Abiding by Standards:

Военный, аэрокосмическая, and law enforcement systems often hold specific standards and certifications that must be adhered to. Например, mention the standards and certifications of MIL-PFR-31032 (PCB HDI) and IPC-A-610 (acceptability of electronics assembled). Check and make sure that the Процесс производства печатной платы is according to these standards.

Durability and Functionality:

Military systems and their environment can be rigorous, facing extreme temperatures, increased humidity, and vibration. PCB must be designed very efficiently to adhere the required condition to ensure better functionality.

Confidentiality and Security Factor:

Military and security defense applications usually hold sensitive and confidential information. So, the security and keeping secret the design and manufacturing process of military PCB is very crucial to preventing unauthorized and unknown individuals from obtaining it.

PCB Traceability, Testing and Evaluation:

Design a strong traceability system for all materials to be used in military PCB manufacturing and assembly. It is essential to identify any malfunctions, errors, or defects throughout the military application lifecycle.

Apply a thorough testing and evaluation process to in the design and manufacturing of all components from beginning to the final military application.

Testing methods include visual testing, X-ray inspections, automated optical inspections (Аои), и т. д.. which can help identify any malfunctions and defects produced in the early military PCB manufacturing process. Regarding the microscope magnification requirements for military PCB board inspection, it is generally required to use a microscope of more than 40 times for inspection.

The implementation of all these design and manufacturing considerations for military PCB is very important, as the military and law enforcement sectors need strict obedience to standards and regulations. Which enhances the required specifications for PCB manufacturing, such as working precision, functionality, and security throughout the Сборка печатной платы and manufacturing process. Extreme

Thermal Management:

Military PCBs are subjected to extreme temperature conditions, so this factor should be critically considered in designing military systems and applications.

Electromagnetic Interference(Эми):

Military and defense sector environments often consist of electrical noise, which can interrupt sensitive electronics applications. Military PCBs should be properly shielded and designed to avoid any EMI issues.

PCB Corrosion:

Moisture exposure of PCB and severe chemicals can affect a printed circuit board with corrosion. Hence, military printed circuit boards must be covered with specialized components to resist and avoid corrosion.

Military PCB material

For military PCB, the reliability and stability of the material are very important. In extreme environments, under bad conditions such as high temperature, low temperature, and humidity, PCB needs to maintain good performance and working status. The commonly used materials are as follows:

1.FR-4

FR-4 is a glass fiber widely used in PCB to enhance epoxy resin materials, which has high mechanical strength and excellent insulation performance. It is widely used in the field of military industry, mainly because of its high stability and relatively low price, and is suitable for most military equipment.

2.PTFE

PTFE has excellent high temperature resistance and chemical stability. PTFE’s applications in military PCB are widely used, especially in some areas that have strict requirements on high -frequency performance, such as radar, communication and other systems, PTFE’s PCB can provide better signal transmission performance.

3. Metal substrate

The metal substrate has good heat dissipation performance and mechanical strength, which can effectively reduce the working temperature of electronic components and improve the reliability and stability of the system. In some military equipment with high heat dissipation, metal substrates are often adopted.

The characteristics of military PCB

Military PCB has the following characteristics:
1. High reliability
In military applications, reliability is crucial. Military PCB must be able to ensure stability in extreme environments to ensure the smooth completion of military tasks. The high reliability of the military PCB is mainly manifested in the control of the thickness of the copper of the hole wall or avoiding welding repairs or cutting circuit supplementation to ensure the performance and safety of the circuit board.

2. High -intensity
The high strength of military PCB refers to its ability to withstand high -intensity use environments, including high temperature, low temperature, high radiation, vibration, и т. д., while ensuring the stability and reliability of the circuit. This high -intensity is determined by military PCB materials and structural design to ensure that it can work normally in harsh environments and meet the special needs of military applications.

3. high heat dissipation properties
The military PCB’s high heat dissipation properties refer to their good thermal conductivity and heat dissipation capabilities, which can quickly pass and distribute the heat generated during the work of the circuit to ensure the stability and reliability of the circuit. This high heat dissipation is determined by the military PCB materials and structural design to meet the needs of military applications under high load and long -term work.

4.high confidentiality
The high confidentiality of military PCB refers to its good electromagnetic shielding and information security performance, which can prevent electromagnetic leakage and information leakage, to ensure the confidentiality and security of military equipment. This high secret is determined by military PCB materials and structural design to meet the special needs of military applications in information security.

5. high durability
The high durability of military PCB refers to its good mechanical strength and stability, and can work for a long time in harsh environments to ensure the reliability and service life of military equipment. This high durability is determined by military PCB materials and structural design to meet the special needs of military applications in a complex and changeable environment.

The testing standards for military-grade boards

There are different electrical test requirements as per MIL-PRF-55110 and MIL-PRF-31032 standards.

Electrical test requirements as per MIL-PRF-31032 standard
➤Continuity should be less than 10 Ω.
➤Isolation should be more than 2 mΩ and can be managed up to more than 10 mΩ for stringent requirements.
➤Voltage should be at least 40 volts unless otherwise specified.

Subject to all group A testing per C=0 sampling plan:
The following tests should be performed on a monthly basis on thermally stressed cross-section of every panel in X and Y direction.

➤Solderability
➤Ionic contamination
➤Dimensional & hole sizes
➤Plating adhesion test
➤Solder mask adhesion testing
➤Legend adhesion
➤Surface finish thickness – XRF
➤Bow and twist
➤Electrical testing (continuity and isolation)
➤Copper tensile and elongation should be tested monthly

Electrical test requirements as per MIL-PRF-55110 standard

➤Continuity should be less than 10Ω.
➤Isolation should be more than 10mΩ, including metal core jobs.
➤Voltage should be at least 40 volts unless otherwise specified.

Subject to all group A testing per C=0 sampling plan: The following tests should be performed on a monthly basis on thermally stressed cross-section of every panel in X and Y direction.

➤Solderability
➤Ionic contamination
➤Dimensional & hole sizes
➤Plating adhesion test
➤Solder mask adhesion testing
➤Legend adhesion
➤Surface finish thickness – XRF
➤Bow and twist
➤Electrical testing (continuity and isolation)
➤Copper tensile and elongation

Military PCB application

Military PCB (printing circuit board) is widely used in the military field, and its high reliability, stability and excellent performance make it an indispensable core component in military electronic equipment. The following are the main application areas of military PCB:

1. Missile system: Military PCB plays a key role in the guidance, control and communication systems of missiles to ensure that the missile can perform the task accurately and stably.

2. Aircraft and spacecraft: In the aerospace system, communication system, and navigation systems of aircraft and spacecraft, military PCB is responsible for connecting and supporting various electronic components to ensure the safe and stable flight of aircraft and spacecraft.

3. Chariot and ships: Military PCB plays an important role in the control system, communication system and weapon system of chariots and ships to improve combat effectiveness and survivability.

4. Radar and electronic warfare systems: radar and electronic warfare systems are key technologies in the military field. Military PCB undertakes tasks such as signal transmission, data processing and communication connection to ensure the stable operation of the system and efficient operations.